Summary of the Invention

The object of this invention is to provide an improved airflow and air swirling system for an internal combustion engine. More particularly, an air swirling device having a plurality of vanes is positioned within an air cleaner or air induction system of an internal combustion engine for achieving complete combustion. The air flow system is used for a spark ignition internal combustion engine of a carburettor type or a fuel injection type, and a diesel engine of a high compression self-ignition type.

One advantage of the air swirling device of the present invention is that it minimises the restriction of airflow and causes the fuel to stay in the centre part of the swirl of air and prevents adherence of the fuel to the wall of the intake system. This provides for a good mixture of air and fuel resulting therefore in better combustion of the fuel charge.

If there is only a slight pedal depression, the amounted of fuel injected or inducted is less thereby resulting in fuel savings.

During operation, the air intake-valve continuously opens and closes. When the valve is closed a revolution inertia force causes a high density of air/fuel charge, which surges into the combustion chamber when the valve opens. During the combustion, the flame is scattered and the fuel is completely combusted thereby producing a uniform force downwardly on the piston. The uniform force prevents noise vibration and abrasion thereby causing stronger engine power and longer engine life. The fast combustion is useful with advanced spark timing and results in leaner combustion lower air pollution and fuel savings. The combustion bi-products (carbon and oxides) are concentrated in the centre of the combustion chamber and can be easily exhausted to prevent carbon accumulation in the combustion chamber, which could cause engine abrasion.

The swirling action may continue in the same direction as the gas leaves the combustion chamber. When the swirling device is placed in the air cleaner, the carbon monoxide (CO) gas level can be reduced up to 20% at engine idle speed. The engine power can be increased up to 8%. These data were calculated and measured by the Korea National Industry Research Institute.

It is known that an increase of swirl flow in a combustion chamber of an internal combustion engine improves the flame propagation speed so that complete combustion is achieved. However, there are many problems that accompany attempts to increase airflow, such as air resistance and the like. Such known facts are shown in the following prior art documents.

For example, Japanese patent publication Nos. 53-26247, 59-11722, and U.S. Pat. No. 44,309,69 discloses a simple turbulence device, which includes an intake valve having a large intake resistance so that the swirling device does not create a uniform airflow. Japanese patent publication Nos. 60-17922 and 61-10645. U.S Patent 4,424,777, 4,432,312 and 4,539,954, disclose a device having vanes which are disposed at the vicinity of an intake valve. Such devices have various disadvantages, such as for example, air resistance, reduced inlet air into the cylinder, varying airflows of intake manifolds and strong vibrations due to different swirl ratios and volumes of intake air. U.S. Pat Nos. 3,648,674 and 4,274,386 carburettor and an intake manifold.
However, the device exhibits high friction so that the device provides a reduced amount of inlet air and is used only for a gasoline engine of the carburettor type.
 

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